TECHNOLOGIES FOR PROCESSING METHACRYLATE (PMMA - ACRYLIC)
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Polishing machine for acrylic shett (PMMA)

 
 
         

Relux 2200 – 3200
Grinding - Polishing machine for acrylic sheet (PMMA)


This machine has been studied to solve definitively all the problems connected to the most complicated operation existing in the methacrylate processing, that is the edge polishing of plates and balls. Relux has been designed to avoid, in a quite reduced technical time granting an excellent polishing and edges sharp enough to allow a perfect head glueing and absolutely planimetric surfaces which need only to be lightly brightened. Relux design and construction are above all turned to the idea of its working-life in time, its mechanical unexcionability, its assurance, its great flexibility and easy control. We reach all that taking meticulously care of the machine making and preparation, besides the use for electronical, electrical and mechanical componente widly tested by the best Firm.

TECHNICAL DATA

Two solid side panels, opportunely jointed together by high-tensile steel longerons, form the frame of Relux which is quite well fitted to support every kind of stress without injuring the external appearance which has a nice design. Ground steel workingbench with supplementary steel tables also allowing the working of sizabie plates. lt is possible to work pieces with a lenght exceeding max workable thanks to the gooseneck passage placed on the left of the operator, The carriage, opportunely and carefully dimensioned, is driven by a high precision ball screw with a variable continuous feed speed from 0,10 to 2 m./ min. and a return speed until 7 m./min.

  • Operating multitool-head realized with particular shrewdress (diamonds)
  • Connection device to the exhaust system.
  • Electronical device to lock the feeding when the piece is finished and to carry out the backstroke of the carriage which is already ready for another operation.
  • Safety devices according to the international rules in force EEC.
  • Spindel for work 0-47° with electronical device and display .
  • Continous variable feed speed 0,10 - 2,00 mt./mm.
  • Pass depth 0,1 - 3 m/m
  • Motor power HP 1,5
  • Air 6 Atm
  • Calmps 8

Pressori bloccaggio pezzi 8 – 12 (mod 3200)

Relux

2200

2200\45°

3200

3200\45°

Max workabe lenght

2100 mm

3100 mm

Max thickness workable

120 mm

120 mm
65 mm a 45°

120 mm

120 mm
65 mm a 45°

Weight

1500 Kg

1600 Kg

1800 Kg

1900 Kg

Overal dimension lenght

2950 mm

3050 mm

3950 mm

4050 mm

Overal dimension width

1050 mm

clicca per ingrandire
Relux 2200 - 3200

 
clicca per ingrandire
Relux - control panel
 

clicca per ingrandire
Relux working detail

 

Relux safety device photocell
 

 

FRESACRYL MC 80

control panel

machine with protection and supplementary supports
Adjustament air
Control panel - emergency
Adjustament advanced speed

Pressing belt for advancing piece + pressing element
 

MINI-PoliAcryl Mod. Standard
 

MINI-PoliAcryl Semi-automatique
 

Prearrangement pipe for exaust system

 

Inclinacion 0 - 60°
 
clicca per ingrandire
Hydra Flame 250
 
clicca per ingrandire
Hydra Flame 600
 

FRESACRYL MC 80
Milling Polishing machine for acrylic sheet (PMMA)

 

 

The "Fresacryl" milling polishing machine consist of a bearing plane fixed to a strong framework housing all electro-pneumatic feed and rotation devices.

The "Fresacryl" is a polishing machine equipped with a three-diamond edge cutter, suitable for mirror polishing mill sawn or fractionalised edges of thermo-plastic sheets.

The piece to be processed can be placed on the machine in packs or singly, with thicknesses from 3 to 60 mm.

There is practically no limit as far as the length of the sheet are concerned but, in the case of exceptionally large pieces it is advisable to fit suitable supports to the machine.

Piece advancement takes place means of two vertical rotary belts which grip the pieces and convey them at a speed varying from 0.50 to 2 mt/min. The speed should be regulated in accordance with the type of material to be processed.

For example : the ideal speed for obtaining the best polishing results for methacrylate sheets Is 0.70-1 mt/min.

The 3 diamond edge cutter works horizontally at a rotating speed of 12.000 R.P.M. The "Fresacryl" is an extremely silent machine (max. noise 80 dB ) the cutter regulated for an average removal of about 0.5mm., requires regrinding every 4000.00 mt. approx.

This operation should obviously be carried out at our workshop.

Chip removal is obtained through a conveyor /pipe fitted under the cutter head block which can be connected, by means of a 70 mm. diameter pipe, to an exhaust fan and filter (1500cu.mt./h).

 


FRESACRYL

Processing thickness

3 - 60 mm

Mod. 3 tp/d cutter diameter

80 mm

Advance speed

0,50 - 2 mt/min

Motor power 220/380 V three-phase

1,5 hp

Air pressure

6 atm

Overall dimensions (length x width)

900 x 1000 mm

Working table height

850 mm

Approximate weight

350

 

 

 

 

 

 

 

 

 

MINI-PoliAcryl
Horizontal polisher for plastic material like Plexiglass, Methacrylate, Policarbonate, (PMMA)


 

Horizontal polisher for plastic material like Plexiglass, Methacrylate, Policarbonate, etc. The portable polisher MINI-PoliAcryl let you work panes up to a maximum thickness of 35 mm and thanks to its horizontal reclining platform it is possible to make bevels up to a maximum inclination of 60°. It is moreover possible, with an inclination of 60° (max at disposal), to mill entirely a pane of a thickness of 15 mm. The machine standard model is completely manual, from the inclination of the horizontal rotating working platform to the moving forward of the pane to work on: the pane to polish must be kept pressed against the working platforms and at the same time it must be moved forward against the diamond milling cutter that makes the polishing.

The semi-automatic model is complet of beltes with automatic advancement piece and pressing element.

SPECIFICATIONS: :

  • Dimensions of the machine : Width 650 mm, Depth 500 mm, Height 240 mm, Weight 58 kg
  • Milling capacity (thickness of the pane) : at 0°=50mm, at 45°=25mm, at 60°=15mm with the possibility of making use of all the in-between gradations from 0° to 60°
  • Diamond milling cutter with two cutting edges
  • Speed of the milling cutter : 24000 rev/min
  • Predisposition to chip suction (extractor fan not provided)
  • Emergency button
  • Electrical characteristics : 220V - 0,55 kW
 

HYDRA FLAME 250 - 600
Flame polish acrylic sheet ( PMMA )



Hydra Flame
is a gas generator fed with distilled water and electricity. The electrolytic dissociation splits the molecule into its components: hydrogen and oxygen, which are later mixed into a combustible. It produces a needle-shaped flame with the lightest oxidation and a temperature of 2700-3300°C. Hydra Flame is specially designed for burnishing rims, curve and spherical surfaces, holes, etc., methacrylate (Plexiglas), but it can also be used to melt and weld in optics, bijouterie, etc. Hydra Flame is user friendly, secure, and performs all operations with the highest security margin, and its use does not require specialized staff.

TECHNICAL FEATURES:

  • It replaces the dangerous pressured gas cylinders.
  • It's economical: water and electricity are its only fuels.
  • It's light and easy to handle; it can be moved any time and any place.
  • Power supply 220 V Mon
  • Min/Max temperatures 2700°-3300°

HYDRA FLAME 250

HYDRA FLAME 600

Max Thickness (one pass)

12 mm

25 mm

Max power

1250 watt

2500 watt

Gas production

200 lt\h

600 lt\h

Use of distilled water

55 gr\h

250 gr\h

Weight

45Kg

85 Kg

Dimensions S x S x H

500 x 400 x 430 mm

700 x 600 x 730 mm

     
MALCOMPLAST ENGINEERING S.a.s. di Malvino Clemente & C. Via Matteotti, 11 12045 Fossano (CN) - ITALY
Via Castelrinaldo, 7 12045 Fossano (CN) - ITALY
Tel. +39 0172 62747 Fax +39 0172 634724
Web: www.malcomplast.com - E-mail: malcolm@malcolmit.com - E-mail: info@malcomplast.com